PDI Designated a 2025 Top Shop by Plastics Technology/Gardner Intelligence

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PDI is very proud to be designated as one of the top plastics processors in North America by Plastics Technology, powered by Gardner Intelligence. We were recognized for exceptional performance metrics as follows: First-Pass Quality: We achieved 100% on products passing final inspection on the first attempt—testament to our passionate commitment to producing quality parts […]

Advanced Injection Molding

Advanced Plastic Injection Molding Techniques

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Beginning with its inception 150 years ago, plastic injection molding has grown to become an indispensable method for producing countless components from raw plastic. Although the basics remain largely the same since that time, the industry has seen the technology evolve, particularly in recent decades. These days, parts can be made much quicker and more […]

PDI Parker Award

PDI Achieves Parker Hannifin’s Coveted “Gold Level Supplier” Status

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PDI is proud to be recognized by Parker Hannifin Corporation’s EMOE Division as a Gold Level Supplier. For companies to achieve this status, they must meet stringent criteria that demonstrate excellence in quality, delivery, innovation, and partnership. The Supplier Assessment Scorecard specifically outlines 5 sections as follows: Cost – achieving target cost objectives Delivery – […]

Tolerances in Injection Molding

Understanding Tolerances in Plastic Injection Molding

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Often, the difference between a properly functioning part and one that fails prematurely comes down to tiny fractions. With plastic injection molding this principle is illustrated by tolerances. Controlling tolerances in injection molding isn’t just about hitting the required spec. It’s much more than that. It’s about making sure the end part is reliable, compatible […]

Various Resins for Injection Molding

Choosing the Right Resin for Your Injection Molded Part

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Material selection is a critical factor when injection molding. Selecting the right resign for your injection molded part will be the difference between a product that performs as designed versus one that won’t and could prematurely fail. There are many types of resins available today, each with it’s own set of features, benefits and properties. […]

Reshoring Plastic Injection Molding

Reshoring Your Plastic Injection Molded Components: A Strategic Approach

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The changing conditions in the global marketplace have manufacturers reconsidering just about everything, particularly their supply chains. Whie this environment can be challenging, the goal remains simple: to continue to maximize profit and efficiency, while minimizing risk. Tariffs in particular have placed urgency on these considerations. But the case for reshoring your plastic injection molded […]

Injection Molded Assembly

Converting Metal Parts to Plastic Injection Molded Parts

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Today, manufacturers are constantly looking for effective ways to reduce costs while improving product performance and production efficiency. One way to achieve this is by shifting from traditional metal parts to thermoplastic ones. There are several advantages to doing this besides cost reduction, such as increased design flexibility and reduced part weight. However, not all […]

Injection Molding Plastic Resin

Plastic Injection Molding Process Variables

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Injection molding can be a complex process, with many factors influencing the quality of the final plastic part. Successful production relies on several critical factors including part design, material selection, tool design, and an optimized manufacturing process. While it’s important to focus on these, another key to part quality and consistency lies in understanding and […]

Surface Finish Standards in Injection Molding: A Comprehensive Guide for Design Engineers

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Surface finish specifications are one of the most frequent topics of discussion when developing new injection molded components. In fact, an earlier blog titled Surface Finish, Texture & Draft Angles In Injection Molded Part Design, has generated much discussion with our clients and prospects, particularly around surface finishes. Today, we’ll dive deeper into the topic, […]

High Volume Injection Molding Mold

High Volume Injection Molding: An Overview

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High Volume Injection Molding: An Overview High volume injection molding is a specialized plastic manufacturing process that produces large quantities of identical parts efficiently and cost-effectively. It is found in many applications that require large quantities of quality parts. Major markets include automotive, industrial, medical, defense, firearm accessories, and consumer goods among other critical applications. […]